04 — Research / Materials2024 — 2025

EXPRESSIVE MECHANISMS

ContextFinal Bachelor Project → research, TU/e
RoleIndividual
AwardBest Demo, Dutch Soft Robotics Symposium 2024
ShownDutch Design Week 2024

Soft robots that move
without wires, driven
only by magnetic fields.

Magnetic shape-programmable materials are made by mixing ferrous powder into a soft matrix. Until now they were mostly made at microscale, which limited them to surgical robotics.

I took them out of the lab and into the hand. I developed a fabrication method for thicker magnetically programmed silicone structures, and a chainmail structure that is the first above microscale.

01 / Fabrication

Inventing the process before the product

No one makes this material at this scale, so I had to work out how. After many iterations, multilayer acrylic moulds proved best for casting thick structures. For thin sheets, I engraved a pattern into acrylic and scraped the ferrous silicone into it.

Same instinct as my pens: when the tool doesn’t exist, build the tool.

Acrylic moulds and cast ferrous silicone
Diagram of scraping silicone into an engraved acrylic pattern
Lab bench with mixing and casting setup
02 / Programming

One tesla, and the material remembers

By controlling the orientation of the magnetic field inside each structure, I could decide how it deforms. The orientation is set with an impulse magnetiser at one tesla. Then a magnet in your hand makes it fold, curl or arch.

Chainmail structure arching under a magnetic field
03 / Out of the lab

Best Demo, and a research collaboration

I exhibited at Dutch Design Week 2024 with Design United (4TU), and won Best Demo at the Dutch Soft Robotics Symposium. The work then became a research project on the expressive qualities of soft robots, user-tested with TU Delft, the University of Twente and Utrecht University.

Exhibition table at Dutch Design Week
Demonstrators handled by visitors
Magnetic structure on the shoulder of a person
Chainmail structure
Magnetic fabric folding
Chainmail at rest
Next project Rabbithole
Rabbithole